Your Professional Reactor Winding Machine Supplier

 

 

Suzhou Shuangqing Electronic Machinery Co., Ltd.he main products are: fully automatic winding machines, flat wire winding machines, reactor winding machines, motor coil winding machines, computer numerical control winding machines, product automatic testing equipment, transformer automatic testing production line, automatic sorting equipment, electronic equipment, Shuangqing Electronics always adheres to the ever-changing corporate philosophy and provides customers with high-quality products. After years of development, Shuangqing's various products are sold in various provinces and cities in China, and some products fill the gaps in the domestic market.

 

 

 

  • Flat Wire Vertical Winding Machine
    Usually, the motor provides power to drive the relevant parts to rotate or move to achieve the winding of the flat wire. For example, some vertical winding machines use the motor to drive the dial
  • Reactor Coil Winding Machine
    It is the core component of winding and is used to fix the winding frame or core of the reactor. It is usually driven by a high-precision motor, and the speed can be precisely controlled to meet the
 

 

Why Choose Us
 
 

Quality Control
From raw material processing to complete machine assembly, every link is strictly controlled.

 

Our Service
Establish a complete after-sales response mechanism to handle customer feedback issues in a timely manner.Provide equipment repair and maintenance services to extend the service life of equipment.

 

Our Certificate
The company has the qualifications of innovative small and medium-sized enterprises, high-tech enterprises, private technology enterprises, and technology-based small and medium-sized enterprises. At the same time, the company holds a number of patent certificates, covering winding machine technology innovation, full-automatic winding machine winding mechanism technology, and wire-taking technology.

 

Professional team
With more than 10 years experience in the area, our R&D team can design and manufacture the machines as requested to meet different needs and continuously carry out technical innovation on products to improve product performance.

 

Reactor Winding Machine Specifications

 

Main winding body

Maximum loading

10000Kg

Faceplate diameter

Φ2400mm

Winding power

15Kw

Faceplate speed

0~25r/min(VFD, stepless adjusting)

Adhesive plate

Φ4200mm, one piece

Wire size

Round wire: Φ1.6mm~Φ5.5mm

Rectangular wire: 4.4mm~25mm

Flat wire: 2.5mm~12.5mm

Number of wire

1~6piece

Traversing accuracy

1000mm±10mm

Suitable for max. coil diameter

Φ4000mm

Suitable for max. coil height

4000mm

Wire&Glass wire effective travel

 

4200mm

Wire Traversing Device

Lifting travel

4200mm

Lifting speed

0~50r/min

Wire arm telescopic spacing

800mm

Glass wire pay-off device

Max. number wire reel

6

Tension

30nm(manual adjusting)

Lifting wire pay-off device (Al, or Cu wire)

Max. number wire reel

6

Max. loading

1000Kg

Travel height

same with winding coil

 

GML00292(001)
 
 

Key Features

1 This machine adopts the speed reducer system, which has the characteristics of high efficiency and low noise.


2 The motor has a braking function, which is sensitive and reliable.


3 Electrically, the frequency conversion speed regulation is adopted, and the brake is controlled by the frequency converter, so the starting and braking slopes can be preset to make it suitable for the best state of winding.


4 The frequency conversion speed regulation has a wide range, and the speed regulation is accurate and stable.

 

 
 
Types of Reactor Winding Machines Available
01.

CNC Linear/ Toroidal Winding Machine

CNC Linear/ Toroidal Winding Machine is valuable in winding conductors on a bobbin made of plastic, paper, or metal.

02.

Manual Motor Winding Machine

 

Manual Motor Coil Winding Machine is a category of tools used for manual winding of the coils on the stator and the rotor in generators, transformers, electric motors, and large capacitors.

03.

Armature Winding Machine

 

An armature winding machine, a piece of equipment, works on electrical appliances’ production. It has many characteristics, such as automatic feeding, automatic tensioning, and it can wind and unwind any altitude of wires.

04.

Transformer Winding Machine

 

A transformer winding allows wind coils on a ferromagnetic core to assemble transformers. It is known for creating a secondary winding for an electrical transformer.

 

Applications

 

Power system

In the power system, the reactor winding machine is used to adjust the voltage and current, improve the stability of the system, and prevent power system interruptions. In particular, the use of reactor winding machines in small areas of high-voltage transmission networks can effectively improve the stability of the system.

Industrial equipment

In industrial equipment such as wind turbines and solar panels, reactor winding machines can improve the efficiency of power storage, reduce energy waste, and help industrial production reduce environmental load.

GML00291(001)

 

Package and transport
 

General package(Paper carton or plastic bag)

For small goods, Package it with form and pack paper to guarantee unbroken during the transport.

Wooden case package

For larger scale goods as machine equipment etc, we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock. We will inform you the delivery note. You just need to wait for phone call, then pick up the goods at the nearest logistic station .(Please let me know in advance if you want get the goods at home.)

 

After Sales Service

 

We provide you with a friendly English User manual or operating videos for free.

1

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24 hours of technical support by email or call.

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Warranty: 1 year free, 2-3 years cost price, and free technical support always.

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Free training to make sure you master the operation of our products.

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OEM/ODM accept. But the MOQ of OEM/ODM is 100 sets.

5

 

FAQ

 

Q: What are the main equipment used for winding?

A: Winders are used heavily in textile manufacturing, especially in preparation to weaving where the yarn is wound onto a bobbin and then used in a shuttle. Ball winders, such as the Scottish Liaghra, are another type of winder that wind the yarn up from skein form into balls.

Q: What are the different types of windings in machines?

A: According to their different functions in an electrical machine, the windings are grouped for instance as follows: armature windings, • other rotating-field windings (e.g. stator or rotor windings of induction motors) • field (magnetizing) windings, • damper windings • commutating windings, and • compensating windings.

Q: What are the most commonly used materials for windings?

A: Copper is the most common magnet wire choice due to its high conductivity and relatively low cost. For most motors, like the one shown below, we use copper with a thin enamel coating. We tightly wrap the wire to create the winding that will build the electromagnetic field to drive the motor.

Q: What are the functions of winding machine?

A: All winding machines are designed to produce stable packages of undamaged yarn at maximum speed. A typical modern cone may well weigh more than 10 1b (≈ 4.5 kg) and can be composed of yarn from up to 50 ring bobbins.

Q: How do you measure winding?

A: The winding resistance can be measured with 2 wires from the measurement device connected to each end of the DUT. In this case, the resistance measured will include the resistance of the leads from the measurement device to the DUT. The winding resistance can also be measured with 4 wires.

Q: What is the process of winding machine?

A: The working principle involves placing filled ring bobbins in the magazine, unwinding the yarn through tensioning and waxing units, splicing any broken yarns, and winding the yarn onto cones on the drum to form larger packages. This document discusses the rotor spinning process.

Q: What is the difference between lap and wave winding?

A: Lap-winding is suitable for low-voltage but high-current generators. Wave-winding is used for high-voltage, low-current machines. When large currents are required, it is necessary to use lap-winding.

Q: How many types of winding machines are there?

A: Coil winding machines can produce coils of different shapes and sizes, including rectangular, cylindrical, and toroidal shapes. Toroidal Winding Machines: These machines are used for winding wire onto toroidal cores, which are donut-shaped magnetic cores used in transformers, inductors, and other electrical components.

Q: What are the different parts of winding machine?

A: The document discusses the main parts and yarn path diagram of a pirn winding machine. [1] The main parts include the motor, motor pulley, machine pulley, cam, cam shaft, worm and worm wheel, and wharve.

Q: How does a winding machine work?

A: Description: Drum winding machines employ a cylindrical drum onto which the yarns are placed; the drum's rotating action helps in evenly placing the yarn on the package. Applications: Mainly used in winding small but equal counts of yarn packages for weft and velter in the weaving and knitting industry.

As one of the most professional reactor winding machine manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to wholesale durable reactor winding machine made in China here from our factory.

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